How We Develop Custom Scale Models

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Custom scale model development from 3D engineering and prototype approval to tooling and mass production

OEM Custom Model Development

How We Develop Custom Scale Models

A clear path from initial quotation and engineering review to prototype approval, production tooling, mass production and final delivery.

  • Prototype Stage
  • Tooling Stage
  • Mass Production Stage

Project Information

What We Need Before Quotation and Development

An initial quotation needs a clear project brief. Detailed engineering data is collected after the project is confirmed and before formal development begins.

Reference photos, dimensions, 3D engineering data, colours, logos and packaging information for custom scale model development
Complete reference material helps us evaluate cost, engineering feasibility and the expected level of detail.
For an Initial Quotation

Quotation Requirements

  • Reference photos of the real vehicle or equipment.
  • Actual vehicle dimensions and required model scale.
  • Required functions, such as opening parts, steering or moving equipment.
  • Packaging requirements.
  • Estimated order quantity for each model, colour or version.
After the Project Is Confirmed

Engineering References for Development

  • Editable 3D data of the real vehicle or equipment.
  • Detailed exterior, interior and component photographs.
  • Confirmed scale, functions and product specifications.
  • Colour references, logos, badges and printed graphics.
  • Final packaging structure and editable packaging artwork.
Quotation and development are different steps. Editable 3D data is normally not required for an initial quotation. Once the project is confirmed and formal development begins, editable 3D data is required.

Three Main Stages

One Project, Three Approval Points

A typical project takes approximately 160 days across three stages. Each stage has a clear approval point before the next stage begins.

01

Prototype Stage

Model 3D engineering, client review, physical prototype and prototype approval.

Approx. 35 days
02

Tooling Stage

Production tooling, trial parts, finished production sample and final sample approval.

Approx. 75 days
03

Mass Production Stage

Parts production, finishing, assembly, inspection, packaging and shipment preparation.

Approx. 50 days
Typical total project time: approximately 160 days. Actual timing depends on model complexity, client approval time, design revisions, quantity, packaging and testing requirements.
01 Prototype Stage

Confirm the Model Before Production Tooling Begins

Stage 1 converts the original vehicle data into production-ready scale-model engineering and then into a physical prototype for client approval.

Scale model 3D engineering and ABS prototype used to confirm proportions structure parts and functions
STEP 01

Scale Model 3D Engineering

The original vehicle or equipment data is scaled and engineered into model-production 3D data, including part separation, assembly structure and required functions.

STEP 02

Client 3D Review

The model 3D data is submitted to the client for review. Required corrections are completed and confirmed before prototype production begins.

STEP 03

Prototype Production

Prototype parts are produced, refined, fitted and assembled so the complete physical model can be evaluated.

STEP 04

Prototype Approval

The physical prototype is submitted to the client. After approval, the project is released for production tooling.

This is the best stage for structural changes. Appearance, dimensions, part separation, structure and functional requirements should be finalized before prototype approval whenever possible. Changes after production tooling begins may require mold modification or new tooling, increasing both cost and lead time.
02 Tooling Stage

Build the Tooling and Approve a Production Sample

After prototype approval, formal production tooling is developed for the alloy and plastic components. Trial parts are then finished and assembled into a production-standard sample.

Scale model tooling development CNC machining molds trial parts and production sample

Tooling Development

After prototype approval, the project, engineering and tooling teams review the production requirements. Formal molds are then manufactured for the required die-cast and plastic parts.

Tool Trial & Parts Review

Before normal parts production begins, the molds are tested. Trial parts are inspected and the tooling is adjusted where necessary before the complete sample is assembled.

Production Sample

The sample is produced using formal tooling, planned materials, painting, printing and assembly processes so it closely represents the final mass-produced model.

Client Sample Approval

The production sample is submitted to the client for approval. Mass production starts only after the approved sample standard has been confirmed.

Typical Stage 2 lead time: approximately 75 days. The exact schedule depends on tooling complexity, trial results, sample revisions and client approval time.
03 Mass Production Stage

Reproduce the Approved Standard Consistently

Mass production follows the approved sample, confirmed colours, decoration, functions, assembly requirements and packaging standard.

Scale model parts production painting printing assembly and final quality inspection
01 Material Preparation
02 Die-casting & Injection
03 Painting & Printing
04 Assembly
05 Final QC
06 Packaging

Parts Production QC

Alloy and plastic components are checked before moving to the next production operation.

Surface & Decoration QC

Paint, printed graphics, colour boundaries and visible surfaces are reviewed during finishing.

Assembly & Function QC

Appearance, fit, missing parts, gaps and confirmed moving functions are checked during assembly.

Final Quality Check

Finished models are checked against the approved sample and confirmed project requirements before packaging.

Typical Stage 3 lead time: approximately 50 days. Actual timing depends on quantity, model complexity, packaging and inspection requirements.

Commercial Terms

Standard Payment Schedule

Payments are linked to clear project milestones so both sides know which approval has been completed before the next stage begins.

PAYMENT 01

After Contract Signing

50% of the tooling fee is paid as the project deposit.

PAYMENT 02

After Production Sample Approval

The remaining 50% of the tooling fee and 40% of the mass-production cost are paid.

PAYMENT 03

Before Shipment

The remaining 60% of the mass-production cost is paid before shipment.

Inspection before final payment: customers may inspect the finished goods directly, appoint a third-party inspection company, or review production photos and videos provided by us. Final arrangements are confirmed in the project contract.

Project Assurance

Approval, Inspection and After-sales Support

Quality Is Controlled Through Approvals

The prototype is approved before tooling, the production sample is approved before mass production, and completed goods are inspected before shipment. Project-specific acceptance requirements are confirmed through the contract, technical references and approved sample.

12-Month Warranty

We provide a 12-month warranty covering confirmed manufacturing defects under normal handling and storage conditions. Final warranty coverage and exclusions are subject to the project contract.

What should you check when approving a model?

Review our guide to materials, paint, printing, assembly gaps and functional quality.

View Scale Model Quality Standards →

Frequently Asked Questions

Before Starting a Custom Model Project

Is editable 3D data required to develop a new project?

Yes. Editable 3D data is required before formal project development starts. We can work with Pro/ENGINEER, UG (Unigraphics), Mastercam, IGES or STEP data. For the initial quotation, 3D data is normally not required.

Why are detailed reference photos still needed when 3D data is available?

3D data may not contain colours, materials, printed graphics, surface textures or every visible interior detail. Photos help our engineers understand areas that are incomplete, hidden or unclear in the data.

Why is a prototype required before tooling?

The prototype allows the customer to confirm the model's size and proportions, exterior appearance, part layout, structure and planned functions before production tooling begins. Major structural changes should be completed at this stage whenever possible.

Is the production sample representative of the final mass-produced model?

Yes. It is produced using the formal tooling, materials and planned production processes and should closely represent the final product. The approved sample becomes the reference for mass-production appearance, assembly and function.

How long does a complete custom scale model project take?

A typical project takes approximately 160 days: about 35 days for 3D engineering and prototype approval, about 75 days for tooling and production sample approval, and about 50 days for mass production. Actual timing depends on project complexity, approval time, revisions, quantity and packaging.

Can we inspect the finished models before final payment?

Yes. Customers may inspect the goods directly, appoint a third-party inspection company, or review production photos and videos provided by us. The agreed inspection method is confirmed in the project contract.

Planning a Custom Scale Model Project?

Send us your product photos, actual dimensions, required scale, functions, packaging preference and estimated quantity. We can review the project and prepare an initial quotation.

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