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HomeCase Study1:20 XCMG XVB100-QL9-G Forklift Model | OEM Case Study
XCMG XVB100-QL9-G electric counterbalance forklift scale model in a dark industrial setting

Functional construction equipment model

XCMG XVB100-QL9-G Forklift Scale Model

A functional OEM display model that preserves the electric forklift’s recognizable structure while integrating controllable mast, steering and battery-access features.

Project specifications

Confirmed Model Data

The core specifications used to plan the model’s structure, presentation and functional layout.

Scale 1:20
Model dimensions 253 × 109 × 148 mm
Net weight 1.275 kg
Total parts 130+ pieces

Project purpose

A Display Model Built Around Real Functions

This electric counterbalance forklift model was developed as a credible physical representation for brand presentation, dealer display, corporate gifting and collector use. The goal was not simply to reproduce the green-and-black appearance, but to keep the mast, cab, wheels and service-access areas visually connected as one accurate miniature product.

The project concentrates on features that make a forklift immediately understandable when viewed at close range. The lifting assembly can move and hold position, the rear wheels can steer, and several access points show how the model has been engineered without inventing hidden mechanisms.

Its distinctive value comes from combining a visually dominant mast with removable battery components and opening service panels. This gives the finished model stronger demonstration value while preserving the proportions, graphics and color scheme of the XCMG XVB100-QL9-G series.

01 Preserve the mast-to-body proportion and compact counterbalance profile.
02 Integrate movement without changing the visible equipment structure.
03 Keep XCMG logos, model markings and printed graphics clear.
04 Combine useful battery access with controlled exterior panel fit.
Functional Forklift Model Electric Forklift Display Model OEM Equipment Miniature XCMG Model Development

Product gallery

The Model From Multiple Working Angles

Real model photography shows the mast, body, cab and access features without changing the product’s structure.

Functional demonstration

Seven Confirmed Interactive Features

Each movement is tied to a real, confirmed component of the finished model.

Functional demonstration of the XCMG forklift model with movement callouts
1

Rolling Wheels

The wheels roll forward and backward for natural positioning.

2

Rear-Wheel Steering

The rear wheels pivot left and right to demonstrate forklift steering.

3

Movable Cylinders

The visible cylinder components move with the lifting structure.

4

Positionable Lift Mast

The carriage travels vertically and holds at a selected height.

5

Opening Seat Base

The cover beneath the seat lifts upward for closer viewing.

6

Side Battery Access

The side door opens and the internal battery rack slides outward.

7

Removable Battery Layers

Two battery layers can be removed and returned with magnetic retention.

Engineering and visible details

Structure That Remains Convincing Up Close

The engineering focus is visible in the mast connections, cab framing, printed graphics and controlled panel relationships.

Engineering details of the XCMG forklift scale model

Mast Rail Integration

Vertical rails, fork supports and cylinder parts are aligned as one working assembly.

Cab Frame and Roof

The open cab keeps the steering wheel, seat, operator area and roof panel clearly visible.

Tyre Tread and Hubs

Directional tyre texture and separate wheel-hub forms add depth to the running gear.

Printed Brand Graphics

XCMG logos, the “100” marking and small equipment graphics remain visible at close range.

Textured Access Steps

Silver step surfaces and adjacent panel edges create a clear transition into the cab.

Controlled Panel Fit

Opening covers are integrated into the body with consistent visible gaps and surrounding surfaces.

Size comparison

A Substantial Desktop Display Presence

The familiar phone reference shows how the model reads in a showroom, display cabinet, office or trade-show setting.

XCMG forklift model beside a smartphone for visual size comparison

OEM development process

From Equipment Data to Repeatable Production

A controlled three-stage workflow converts the real forklift into a manufacturable and functional model.

STAGE 01

3D Data and Prototype

Customer equipment data is converted into model-production data. Scale, wall thickness, assembly gaps, moving parts and visible details are reviewed before prototype confirmation.

STAGE 02

Tooling and Metal Sample

CNC machining, precision engraving and toolmaking establish the production molds. A metal sample is then used to review structure, appearance, fit and confirmed functions.

STAGE 03

Production, QC and Delivery

Die-casting, injection molding, painting, pad printing, assembly, functional checks and final inspection are coordinated with the selected packaging requirements.

Mass production and quality control

Checks Focused on Fit, Finish and Movement

Production inspection concentrates on the areas most likely to affect this forklift model’s appearance and functional reliability.

Assembly and quality review of green XCMG forklift scale models

Body and Structural Parts

Visible parts are reviewed for deformation, rough edges, surface marks and hole-position errors that could affect fit.

Paint and Printing

Green, black and silver finishes are checked for consistent color. Logos and small markings are reviewed for clarity and alignment.

Assembly Control

Panel gaps, wheel orientation, cab parts and lift alignment are inspected for controlled movement without binding.

Functional Verification

Rolling, steering, lifting, panel opening, battery-rack travel and magnetic battery retention are checked during final review.

Business applications

Where This Functional Forklift Model Works

Recognizable branding and demonstration features support several practical B2B uses.

Dealer Showrooms

Demonstrate product form and key movements where full-size equipment cannot be positioned indoors.

Trade Shows

Use a compact physical reference to support product conversations and hands-on demonstrations.

Product Presentations

Help sales and product teams explain the mast, steering and battery-access areas visually.

Corporate Gifts

Provide distributors, partners or project stakeholders with a brand-specific industrial keepsake.

Marketing Displays

Support photography, launch exhibits and campaigns with a recognizable equipment miniature.

Collector Programs

Offer enthusiasts a detailed functional model connected to a specific XCMG forklift series.

Frequently asked questions

Planning a Custom Forklift Model

What information is needed to develop a custom forklift model?

Clear reference photos, real-machine dimensions, editable 3D data where available, target scale, required functions, color and logo files, packaging preference and planned order quantity provide the basis for evaluation.

Can the model’s functions be customized?

Yes. Suitable movements can be evaluated from the equipment structure and target scale. Each function is confirmed before development because available space and strength vary by project.

Can you develop other material-handling equipment?

Yes. Forklifts and other industrial equipment can be assessed as OEM scale-model projects based on the machine, required functions and intended use.

Can logos, colors and packaging be customized?

Yes. Brand graphics, colors and packaging can be developed for an authorized OEM project using the supplied artwork and presentation requirements.

Start your custom model project

Turn Your Forklift Into a Functional Scale Model

Share your available product data and intended use. We can review the suitable scale, visible details, functions, manufacturing route and packaging for your OEM project.

Reference Photos 3D Data Target Scale Required Functions Packaging Order Quantity
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